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Thermoformed Products

CCI Thermoforming

CCI has a complete thermoformed plastics and tooling facility to meet your static safe packaging needs. Today electronics require exacting fit, physical protection, static protection and cleanliness when shipped or handled. Often the best option to achieve those goals is a thermoformed ESD safe clamshell or tray and cover set. In many of our designs we employ formed plastic to eliminate charge generation and exactly fit the component and then package the plastic insert into a static shielding Corstat container. It’s all part of designing the most cost effective package to meet your needs.

We make our tooling in house to ensure quality and speed from design to production. Our stock of ESD safe plastics is significant and allows us to service needs large and small without minimums or barriers. You are allowed to benefit from our ESD focus by purchasing designs in materials otherwise not available except in large volumes.

CCI Capabilities

  • Roll fed inline forming
  • Die cutting
  • In house tooling
  • Routing
  • Heat bending
  • Sheet fed thick gauge forming
  • Hot stamping
  • Design services
  • Rapid prototyping equipment
  • Secondary operations

Material Types:

Static Dissipative Plastics

  • Level I - Anti statics, topically treated not typically used or recommended at CCI
  • Level II - certified high quality clear dissipative plastics- 1” draw depth
  • Level III - water washable long lasting dissipative materials- 2” draw depth
  • Level IV - water washable long lasting dissipative materials- 3” plus draw depth
  • Level V - IPA washable inherently dissipative plastic

Conductive Plastics

  • Carbon loaded materials in styrene, ABS, polyethylene and polypropylene

Important Fact:

CCI trained operators meter materials for ESD properties pre and post forming to assure quality results. Even a high quality ESD safe plastic can be ruined through poor manufacturing processes. Use an ESD expert to form ESD safe plastics.

 

Thermoformed Products

Thermoformed Tray

Thermoformed One Piece Clamshell

Thermoformed Package

Thermoformed Production Line Trays

Thermoformed Combinations

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